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Mining & Minerals Product Review : Mining & Minerals Product Review
Last Updated: Jul 23rd, 2009 - 07:00:03  

Mining & Minerals Product Review- Feature
Sanitation
By Staff Reporter
Jul 23, 2009, 06:57

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One of the main challenges that mines are battling is the issue of sanitation. Following correct guidelines can help tackle the problem.

Extracted from SABS SANS 10252

 

Today’s employees must feel valued and that production targets are not a company’s only priority. If a CEO considers H&S as unnecessary luxury that slows down business, it is bound to take a backseat. But this culture normally leads to hiding of incidents, window-dressing and a general ignorance to everything that could remotely be linked to H&S.

The source for sanitation guidelines is the South African National Standard (SANS) and for this feature we refer to the standards codes dealing with this subject.

SANS 10252-1:2004 addresses the "Water supply and drainage for building" and was approved in accordance with procedures of Standards South Africa on 27 August 2004.

Part 1 conforms to the water supply installations for buildings, this being the design element, installations and testing of water installations for buildings. And Part 2 refers to the code of practice for water supply and drainage for buildings.

Normative references

The normative references are 68 South African Bureau of Standards (SABS) that need to be considered.

In determining the assessment of water demand, according to SANS 10252-1:2004, the design population of the building shall be determined in accordance with regulation A21 of the National Building Regulations and Building Standards Act, 1977 (Act 103 of 1977).

An estimate shall be made:

a) Of the total daily water demand, using table 1 (Daily water demand for different premises) and table 2 (Average water consumption of appliances) or using any other approved data.

b) Of the probable (or design) flow demand in accordance with 4.2.2, and

c) Of the total hot water demand, in accordance with 4.2.3, and of the time of peak hot water demand in terms of 4.2.3.2.

For the assessment of the hot water demand, the following factors shall be considered:

a) The influence that the type of activity performed in the building might have on the demand pattern; and

b) The influence that external environmental factors (for example, climate) might have on the demand pattern.

One should differentiate between the peak and the design hot water demand so that the implications of an installation not meeting the peak demand can be recognised.

It should be noted that often the pattern of hot water usage is largely a function of the population and the type of activity that takes place in a building.

Table 2 and table 5 should be used to determine the hot water demand for the building. The usage should be tabulated on an hourly basis over the operating period of the building, in order to establish a pattern of hot water usage for the building.

There are numerous components to consider for a big project. Continuing with SANS 10252-1:2004 for the laws and guidelines, we take a look at the material that would be suitable for such conditions.

SANS affirms this,

1. Materials, components, fittings and fixtures shall be selected that are suitable for the expected conditions of use.

2. If required, approval shall be obtained from the local authority regarding the use of specific materials or workmanship in the area concerned.

3. If it is desired or deemed necessary to use materials, components, fittings or fixtures not covered by this part of SANS 10252 or by an appropriate standard, proof of quality and performance of the material or workmanship shall be established by tests or by reference to other appropriate standards.

4. The following factors shall be considered when materials, components, fittings and fixtures are being selected:

a) life cycle costs

b) effect on water quality

c) intern al and external corrosion

d) compatibility of different materials

e) aging, fatigue and temperature effects

f) mechanical properties

g) durability

h) availability

i) water quality and

j) dezincification resistance.

5. All materials, components, fittings and fixtures in every part of a water installation shall

a) operate effectively under all normal conditions likely to be experienced when the water installation is in service, and

b) withstand, without damage or deterioration, sustained temperatures of

• up to 40°C in the case of cold water installations, and

• up to 60°C with occasional excursions up to 100°C in the case of hot water installations (in order to allow foe malfunctions of heated water fittings or components)

6. Selected fittings or components or any other apparatus shall not induce pressure surges that can cause damage to any part of the water installation.

7. Materials selected for the manufacture of purpose-made water heaters and storage containers shall be compatible with the quality of the water to be heated or to be stored, and shall comply with the relevant details given in the appropriate of pipes and pipes fittings.

8. When working with rubber, these are the factors that should be considered:

1. All rubber components that are in contact with potable water, such as joint rings, tap washers and flange packings, shall, in order to control the multiplication of Legionaella pnuemophila bacteria in water installations, be of a composition that will not promote microbiological growth.

2. Rubber joint rings that comply with the relevant requirements of SANS 974-1 and that have the dimensions, composition and hardness that are suitable for the particular application shall be deemed to be acceptable.

9. Thermal insulation material

The type and thickness of insulation material shall be suitable for the expected conditions of use.

1. in the absence of appropriate data, the thermal conductivity for the type of insulating material given

2. The use of dissimilar metals in the same below-ground installation should be avoided wherever practicable, or otherwise special measures shall be taken to prevent corrosion where pipes, pipe joints or connected fittings are of dissimilar metals.

Taps, mixers and showers

Taps and mixers

Metallic water taps and mixers shall comply with the requirements of SANS 226, SANS 1026, SANS 1808-35 or SANS1808-37, as relevant.

Draw-off taps shall operate effectively at the internal water pressure recommended by the manufacturer.

Showers

Showers shall be of a type that can operate effectively at the internal water pressure recommended by the manufacturer.

For any type of installation, accountability is vital, therefore inspections and testing is both important and required.

Design primary considerations

An approved competent person shall accept the responsibility for the
design of

a) a structure that supports a water heater or storage tank of which the nominal capacity exceeds 300L, or

b) A slab or roof structure where a water heater or storage tank of any capacity is suspended from the underside of such slab or roof structure.

Supply pressure considerations

If the supply pressure could exceed 600 kPa in any general or combined installation, and unless otherwise required, a pressure reducing or control valve shall be incorporated in the service pipe upstream of the first terminal water fitting, to limit such pressure to a static pressure to a maximum of 600 kPa.

Water supply quality- human consumption

Conditions unfavourable for the development of the bacterium Legionaella pneumophila shall be maintained as far as possible in installations where cold water is stored for drinking purposes, or where hot water could be used for drinking purposes. For this reason,

a) The presence of organic matter in the water as well as the final products of metal corrosion, mainly iron, shall be kept to a minimum.

b) The composition of rubber used shall not form a source of nutrient for the bacterium,

c) Storage tanks shall be regularly cleaned and kept free of contamination,

d) Stored cold water shall be maintained at a temperature not exceeding 20°C,

e) In a hot water installation, there shall be no zones where water is stored at lukewarm temperatures of between 25°C and 45°C,

f) The stored hot water shall be maintained at a temperature of at least 55 °C, and

g) The quality of the water shall be such as to comply with SANS 241.

Water supply quality- plumbing considerations

Treatment of the water shall be considered if the quality supplied is such that it could adversely affect the water installation. Protection against scale formation and against corrosion shall be provided for hot water systems if considered essential.

Initial inspection

With reference to SANS 10252-1:2004, the installation shall be inspected

h) Visually, to detect faults in construction or materials, and

i) For compliance with drawings, specifications and requirements

Testing

1. The installation shall be slowly filled with water, with the highest draw-off point open, to allow air to be expelled from the system.

2. Each terminal fitting shall be checked for rate of flow against the specified requirements.

3. Unless otherwise required

a) any water installation other than a fire installation or a combined installation shall be subjected to a test pressure of at least 1500 kPa, but not less than 1,5 times the maximum working pressure of the installation, and such test pressure shall be maintained for at least 1h, and

b) Any fire installation or combined installation shall be subjected to a test pressure of at least 2000 kPa, but no less than twice the maximum working pressure of the installation, and such test pressure shall be maintained for at least
1h.

There shall be no loss of water and no visual evidence of leakage anywhere in the installation.


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